Sep 24, 2026Material Notes

Custom Pilates Folding Mats: 12-Unit Order Inspected

A custom order of 12 brown classic Pilates folding mats is checked on the factory floor. See the three-pass inspection and the wooden frame built to fold flat.

Brown Pilates folding mats on protective sheeting during inspection, shown from the upholstered face and the wooden underside with hinges and carry handles
A custom order of 12 brown classic Pilates folding mats is moving through the workshop for an overseas client. The photo above shows the batch laid out on protective sheeting, with one of our workers checking the mats by hand.

A Twelve-Mat Custom Order for an Overseas Client

This is a custom run rather than a stock line. The client specified 12 units in brown, and the batch is built to that order, working to the buyer's own count and finish rather than a stock specification.

Three-Pass Inspection on a Folding Pilates Mat

Mat orders are normally inspected three times. The first pass is over the front face. The mat is then turned over and the reverse face is checked. The third pass goes over the details that matter on a folding mat, such as the hinge line and the carry handle. The two panels in the photo show exactly that: the brown face on one side, and the same mats turned over on the other.

Dust Removal Before Packing

Once the three passes are done, the next step is wiping off dust. The point of it is simple: a clean surface should be what goes into the box, so nothing picked up on the workshop floor travels with the mat. Packing follows straight after.

What Sits Under the Brown Surface

The turned-over mats show the other side of a classic Pilates folding mat: a maple wood frame with folding hinges along the fold lines and black carry handles. The padded side is built from high-density foam under a microfiber leather top surface. It folds into three sections, and unfolded it measures 80 x 24 x 1.8 in (203 x 61 x 4.6 cm).

Custom Pilates Mats for Brands and Distributors

Sunoviz is a Pilates mat manufacturer based in Nanjing, China, doing OEM and ODM work for brands and distributors. Mat orders can be customised with a logo, pattern, colour and shape, under NDA-protected cooperation, and start from 2 pieces. Send your target finish and order quantity to start a quotation.

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